TOKO Welding Consumables Overview

TOKO AWS A5.18 ER70S-6 (SG2) Solid Welding Wire

TOKO AWS A5.18 ER70S-6 (SG2) Solid Welding Wire | a solid mild steel welding wire designed for Gas Metal Arc Welding (GMAW/MIG). It is widely used for welding low-carbon and mild steels, offering excellent weld quality and versatility.
TOKO AWS A5.18 ER70S-6 (SG2) Solid Welding Wire

1. AWS A5.18 Classification

  • ER70S-6:
  • ER: Electrode/Rod (usable as both electrode and filler).
  • 70: Minimum tensile strength of 70,000 psi (70 ksi or ~483 MPa).
  • S: Solid wire.
  • 6: Chemical composition variant with higher silicon (Si) and manganese (Mn) for enhanced deoxidization, making it suitable for welding slightly contaminated or oxidized surfaces.

2. Chemical Composition

Typical composition (approximate):
  • Carbon (C): 0.06–0.15%
  • Manganese (Mn): 1.40–1.85%
  • Silicon (Si): 0.80–1.15%
  • Sulfur (S) & Phosphorus (P): ≤0.03%
  • Higher Si/Mn improves fluidity, reduces porosity, and enhances arc stability.

3. Shielding Gas (SG2 Designation)

  • SG2: Likely refers to compatibility with specific shielding gases. Common gases include:
  • 75% Argon + 25% CO₂ (C25): Most popular for smooth arcs, minimal spatter, and clean welds.
  • 100% CO₂: Cost-effective but may increase spatter.
  • SG2 may indicate Toko's optimized performance with mixed gases or specific gas blends.

4. Applications

  • Welding low-carbon steels (ASTM A36, SAE 1008-1020).
  • Automotive repair, structural fabrication, shipbuilding, and general manufacturing.
  • Suitable for all welding positions (flat, horizontal, vertical, overhead) with proper technique.

5. Mechanical Properties

  • Tensile Strength: ≥70 ksi (483 MPa).
  • Yield Strength: ≥58 ksi (400 MPa).
  • Elongation: ~22–30% (good ductility).
  • Produces strong, crack-resistant welds with minimal post-weld cleanup.

6. Handling & Storage

  • Store in a dry, climate-controlled environment to prevent moisture absorption.
  • Use wire feeders with smooth liners to avoid jamming (common diameters: 0.8mm, 1.0mm, 1.2mm).

7. Manufacturer-Specific Features (SG2)

  • TOKO’s SG2 designation may indicate:
  • Improved feedability and arc stability.
  • Reduced spatter for cleaner welds.
  • Optimized for high-deposition welding or specific industrial applications.

8. Key Advantages

    ✅ Excellent performance on mildly rusty or scaled steel.
    ✅ Smooth weld bead appearance with minimal porosity.
    ✅ Versatile for thin to medium-thickness materials.

Comparison to ER70S-3

    ER70S-6 has higher Si/Mn than ER70S-3, making it better for contaminated surfaces but slightly less fluid for very clean steel.