TOKO AWS A5.18 ER70S-6 (SG2) Solid Welding Wire TOKO AWS A5.18 ER70S-6 (SG2) Solid Welding Wire | a solid mild steel welding wire designed for Gas Metal Arc Welding (GMAW/MIG). It is widely used for welding low-carbon and mild steels, offering excellent weld quality and versatility. 1. AWS A5.18 Classification ER70S-6: ER: Electrode/Rod (usable as both electrode and filler). 70: Minimum tensile strength of 70,000 psi (70 ksi or ~483 MPa). S: Solid wire. 6: Chemical composition variant with higher silicon (Si) and manganese (Mn) for enhanced deoxidization, making it suitable for welding slightly contaminated or oxidized surfaces. 2. Chemical Composition Typical composition (approximate): Carbon (C): 0.06–0.15% Manganese (Mn): 1.40–1.85% Silicon (Si): 0.80–1.15% Sulfur (S) & Phosphorus (P): ≤0.03% Higher Si/Mn improves fluidity, reduces porosity, and enhances arc stability. 3. Shielding Gas (SG2 Designation) SG2: Likely refers to compatibility with specific shielding gases. Common gases include: 75% Argon + 25% CO₂ (C25): Most popular for smooth arcs, minimal spatter, and clean welds. 100% CO₂: Cost-effective but may increase spatter. SG2 may indicate Toko's optimized performance with mixed gases or specific gas blends. 4. Applications Welding low-carbon steels (ASTM A36, SAE 1008-1020). Automotive repair, structural fabrication, shipbuilding, and general manufacturing. Suitable for all welding positions (flat, horizontal, vertical, overhead) with proper technique. 5. Mechanical Properties Tensile Strength: ≥70 ksi (483 MPa). Yield Strength: ≥58 ksi (400 MPa). Elongation: ~22–30% (good ductility). Produces strong, crack-resistant welds with minimal post-weld cleanup. 6. Handling & Storage Store in a dry, climate-controlled environment to prevent moisture absorption. Use wire feeders with smooth liners to avoid jamming (common diameters: 0.8mm, 1.0mm, 1.2mm). 7. Manufacturer-Specific Features (SG2) TOKO’s SG2 designation may indicate: Improved feedability and arc stability. Reduced spatter for cleaner welds. Optimized for high-deposition welding or specific industrial applications. 8. Key Advantages ✅ Excellent performance on mildly rusty or scaled steel. ✅ Smooth weld bead appearance with minimal porosity. ✅ Versatile for thin to medium-thickness materials. Comparison to ER70S-3 ER70S-6 has higher Si/Mn than ER70S-3, making it better for contaminated surfaces but slightly less fluid for very clean steel. Technical Documentation 📥 Download Material MTC (PDF) ⚠️ Safety Data Sheet (PDF)